Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Science
Tobacco: Growing, Curing, & Manufacturing: A Handbook for Planters in All Parts of the World
Tobacco; Tobacco industry
This seed may be germinated in any season of the
year, but the months of June, July, and August are generally preferred
for planting, because germination and transplanting are brought into or
near the rainy season. Tobacco plants planted in this season are
considered the best growers, and produce the largest leaves. Those,
however, which are germinated in the dry season, and sustained by
irrigation, grow with greater vigour, and possess a finer aroma. The
land selected for the plants is cleared, and the surface worked with the
hoe, after which it is marked off into parallel rows about 3 feet apart,
according to locality and the size of the mature plants. In
transplanting, the young plants are set from 2 to 3 feet apart, and are
manured heavily in the pits opened for them. Great care is necessary for
a time to protect the shoots from the sun, and to irrigate plentifully
when the transplanting occurs in a dry season. The work of cultivation
and keeping down the weeds is performed entirely with the hoe, and only
two or three times during the season. In gathering in the crops,
planters wait until the plants are fully matured, this being determined
by doubling and breaking one of the top leaves. In Bahia and other
Brazilian provinces the lower leaf is often picked by itself, and in a
few days the next, and so on as long as the plant will develop the lower
leaves into what is classed first quality. These leaves are hung up two
and two, under cover and across poles, 24 hours after picking and
sweating. When it is intended to twist the leaves into ropes, they are
left hanging about 2 days, when they are taken down, carefully freed
from the heavy parts of the midrib, doubled in halves, and laid away for
the rope twister. This operation requires considerable dexterity, and is
generally entrusted to the best slave on the plantation. The operation
requires a rude windlass, which is slowly turned in winding the rope,
which is twisted by hand. A boy is usually employed entirely to hand
leaves to the twister. These ropes are unwound and re-wound once or
twice a day, for a period of 10–15 days, according to the weather, and
are twisted a little harder each time. In curing, the tobacco grows
darker and darker, until it becomes jet black. The juices exuding from
the rolls are carefully caught and preserved until the last winding,
when, mixed with lard, syrup, and various aromatic herbs, they are used
to pass the rope through, previous to the final winding. The last step
is to cut the cured ropes in certain lengths, and to re-wind them upon
light wooden sticks, about 2 feet in length, the winding being very
compact and regular. The rolls are then covered with leather or strong
canvas, when they are ready for market. Formerly, these rolls were made
to weigh 8 _arrobas_, or 256 lb., though rolls of 3 _arrobas_ were made
for the home markets. At the present day the weights vary according to
the locality. The large exportation of tobacco in leaf has considerably
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