Tobacco Leaves: Being a Book of Facts for Smokers — John Shaqi
Tobacco Leaves: Being a Book of Facts for SmokersBrennan, William Augustine
HistoryChristian
Tobacco Leaves: Being a Book of Facts for Smokers
Brennan, William Augustine
Tobacco
We have seen how the tobacco passes from the grower to the manufacturer or
leaf dealer. Before it is fitted, however, for manufacture into cigars or
other finished products the leaf must go through many processes, the most
important of which is fermentation. These processes, which are usually
known as rehandling, are carried out in special buildings which are called
leaf houses and stemmeries. The procedures in different leaf houses may
vary somewhat, but the general principles and objects in view are the same
in all. Moreover, the treatment is different, according to the ulterior
disposition of the leaf, i. e. whether intended for cigars, pipe smoking
or other product.
The general treatment as carried out in large establishments is about as
follows:
The leaf as soon as it is received whether in casks, cases, bales, or
otherwise is opened up and inspected in the casing room. Large concerns
which manufacture or deal in cigar and other kinds of leaf, sort out the
different kinds suitable for each class of product, i. e. wrappers,
fillers, binders, cigarette leaf, plug leaf, etc. These are distributed
to either special houses or departments. The tobacco leaf when first
received is usually dry and brittle. The bundles are carefully opened up
and the leaves loosened and spread out on large trucks where they are
sprayed with water. When the leaf has soaked the water and is pliable it
undergoes a sorting which is done by selecting leaves from different cases
or even bundles of leaves and in a general way arranging them so that each
truckfull represents a blend of the different kinds of leaf which are
suitable for the purpose in view. These sorted packages are then roughly
fastened together and after being again sprinkled thoroughly are sent to
the "sweating" room to undergo fermentation which may last several weeks.
The temperature of this room must be carefully regulated and is usually
kept at about 90° F.
The selection and blending of the different kinds of leaf is most
important. It requires accurate and expert knowledge in choosing leaves
and kinds possessing different strengths and other qualities and in
combining them in such proportions that the final effect of the blend
gives just what is required.
It is particularly in this expert treatment of the leaf before manufacture
that the greatest advance has been made in the tobacco industry. The
smoker has the advantage and satisfaction of knowing that not only does he
get the benefit of improved scientific knowledge and sanitary conditions
by which anything that might be harmful or undesirable is removed, but
that handling the leaf in large quantities effects great economics and
procures for him the benefit of choicest selected grades at a reduced
cost.
Public-domain text, read in full here on John Shaqi.
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