Tobacco Leaves: Being a Book of Facts for Smokers — John Shaqi
Tobacco Leaves: Being a Book of Facts for SmokersBrennan, William Augustine
HistoryChristian
Tobacco Leaves: Being a Book of Facts for Smokers
Brennan, William Augustine
Tobacco
It was inevitable that modern progress should invade and revolutionize the
old and slow methods of cigar making; and so it has. Smoking is a
sentimental occupation and lends itself easily to romantic associations. A
good deal of romance and sentiment still hangs around the hand-made cigar
and cigarette. In an up-to-date cigar factory, however, the whir of
machinery and the precise, regular movements of automatic contrivances
give little scope for sentiment.
Up to 1870 cigars were hand-made. All that was necessary was an
inexpensive board, a cutting knife, and a block of wood with a stationary
knife, known as a "tuck," for measuring and cutting the finished cigar.
About the time stated the "mold" was introduced. The mold is a wooden
block about 18" x 6" x 3", a tool which facilitates the shaping of the
"bunch" or filler part of the cigar and presses it into shape. This mold
is now used in most "hand-made" cigar factories where the labor is
subdivided into "bunch-makers" and "rollers," the latter putting on the
binder and wrapper and finishing the cigar.
It is the introduction of practically automatic machinery, however, which
is revolutionizing the cigar-making business, and slowly but surely
driving the "hand-made" cigar into the position occupied by the
"hand-made" cigarette. And the writer cannot see why this should not be
so. As it has been said, there is much sentiment about hand-made cigars.
But common sense seems to be on the side of the machine. We quite
understand the difficulty of killing old prejudices and time honored
customs; but it is difficult to understand how the flavor or quality of a
cigar filler can be different whether it is pressed into the shape by a
machine or by the hand of a workman; or what the precise improvement is
when a wrapper leaf is put on and licked by a workman rather than by a
clean machine under perfect sanitary conditions. However, sentiment still
persists. Imaginary, or perhaps real, charms are ascribed to the hand-made
goods and the smoker is willing and even wishful to pay a higher price for
his fancy. The result is that the small factory is still predominant. It
depends more on labor than on capital. But the large factories have an
immense production. The condition will be best shown by stating that in
less than 1 per cent of the cigar making establishments of the U. S.
nearly 50 per cent of the entire output is made, or, putting it another
way, nearly three-fourths of all the licensed cigar factories produced
less than one-tenth of the product. Of the 26,000 establishments in the U.
S. only in 2 is the annual output more than 50 million and in 27 the
output runs from 25 to 50 million. Pennsylvania establishments,
principally in Philadelphia, produce 28% of the entire U. S. cigar output;
New York State, principally New York City, comes next with about 20%; and
Ohio, principally Cincinnati, third with about 8%.
Public-domain text, read in full here on John Shaqi.
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