Tobacco Leaves: Being a Book of Facts for SmokersBrennan, William Augustine
HistoryChristian
Tobacco Leaves: Being a Book of Facts for Smokers
Brennan, William Augustine
Tobacco
For machine-made goods the principal machines used are the bunch rollers
and the suction table. The former rolls the bunch of filler leaves and
presses them into shape. The suction table is used for wrapping the cigar.
The operator places the wrapper leaf on a perforated plate. By pressing a
foot lever a vacuum is created beneath this plate which holds the leaf
smooth and snug against the table. The perforated plate is exactly the
form which the wrapper must be to properly fit the cigar. It is easily cut
around and trimmed to shape. The bunch from the bunch roller is then
quickly encased in the wrapper. Human labor is necessary only to feed the
machines and to spread the wrappers. 25,000 bunches can easily be wrapped
in a week at a cost of $6 to $9 for labor (principally female) and the
upkeep of the machine. This in labor alone would formerly cost as much as
$75.00. In the smaller "hand-made" factories, the method of procedure is
about as follows: The leaf on receipt is opened and moistened. The
"filler" leaf is separated from the wrapper. The filler leaf is made up
into "books," a "book" being a bunch of leaves suitable for one cigar. The
loose books are then allowed to ferment for a week or so when they are
ready for use. The bunchmaker selects and arranges his leaves from each
book, selects his binder and rolls the whole into cigar form. If a mold is
used he puts the bunch in a matrix of the mold and fastens down the cover
until the leaves are pressed into shape. They then go to the wrapper man
and are wrapped either by machine or by hand, according to the class of
goods. The wrapping is begun at the lighting end and finished at the point
which is called the head. After trimming to gauge, the cigar is ready for
inspection and classification according to color, etc., and for banding.
Cigars according to their manufacture are classed for trade purposes in
various ways. The trade nomenclature embraces the following descriptions:
Cigars, little cigars, all-tobacco cigars, stogies and cheroots.
Cigars proper have many subdivisions:
(1) IMPORTED CIGARS. This term is usually confined to cigars made in
Cuba, and does not include Porto Rican or Philippines.
(2) PORTO RICO CIGARS. }
} Used for cigars made in those places.
(3) PHILIPPINE CIGARS. }
(4) CLEAR HAVANAS. This term denotes a cigar made by hand in the U. S.
of Cuban tobacco exclusively and in the same style as in Cuba.
(5) SEED AND HAVANA. Up to about 50 years ago there were no clear
Havanas made in the U. S., the best produced being a combination of
Havana leaf and leaf grown in the states from imported Havana seed.
Hence the term which ordinarily means an American made cigar, the
filler being wholly or partly of Cuban tobacco and the wrapper, a
domestic or Sumatran leaf.
(6) DOMESTIC CIGARS. This term is used for cigars made in the U. S. in
contra-distinction to imported cigars.
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