Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The Bergen Hill Tunnels. Paper No. 1154Lavis, F.
History
Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The Bergen Hill Tunnels. Paper No. 1154
Lavis, F.
Civil engineering -- Periodicals; Railroad tunnels -- Design and construction
_Ditches, Floor and Foundations._--The first method of building the
foundation was that shown by Fig. 13, _A_; no attempt was then made to
build the ditch, or floor, the intention being to leave these until the
completion of the remainder of the lining. In building the bench-wall on
this foundation, however, it was found difficult to secure the bottom of
the forms properly (Fig. 2, Plate XXV), so as to prevent any give, as
the material under the track was not solid enough to brace against. It
was decided, therefore, to build the whole of the ditch (see Fig. 13,
_B_) so that the bottom of the forms could be braced against the solid
concrete. At the beginning of the work, the face of the bench-wall was
built up to the level of the bottom of the conduits with the foundation;
if, therefore, in placing the concrete above this level, extreme care
were not taken to get a tight fit between the bench-wall form and the
lower face, and then to hold it rigidly in place, the result was a
rather unsightly horizontal joint high enough to be plainly visible. The
position of this joint may be seen in Fig. 2, Plate XXV, which shows the
first section of bench-wall built. Several subsequent sections showed an
overhang above this joint, amounting in one or two cases to as much as ½
in., due to the fact that the bench-wall form moved or did not fit
tightly. This defect was obviated by building the foundations with an
offset on the face, shown by Fig. 13, _B_, so that the joint came at the
level of the top of the flagging over the ditches, and therefore was
almost entirely concealed; at the same time this allowed a sufficient
surface, on the plane of the face of the bench-wall, against which the
bench-wall forms could be braced and lined up.
[Illustration: Fig. 13.
PLAN SHOWING VARIOUS METHODS OF BUILDING FLOOR AND FOUNDATION,
AND DETAILS OF FORMS]
The ditch forms were set very carefully to line and grade by the
alignment corps, as this formed the starting point of all the rest of
the work, the only other thing which was necessary was to give a level
at the front end of the bench-wall form, after it was set, for the
elevation of the top of the bench, and to check up the stations of the
ends of the sections occasionally to see that they were at the even
25-ft. points (that is +08, +33, +58, and +83).
After a short length had been built with the ditches only, it was
thought desirable to try and put in the floor as well, so that the whole
of the concrete would be put in place as the lining advanced, and leave
less cleaning up to be done over the end of a single track, in the
restricted spaces between the bench-walls. Fig. 13, _C_, shows the
method finally adopted. In this may be seen the three stages in which it
was put in, the details of the ditch forms being shown by Fig. 13, _D_.
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