Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The Bergen Hill Tunnels. Paper No. 1154 — John Shaqi
Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The Bergen Hill Tunnels. Paper No. 1154Lavis, F.
History
Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The Bergen Hill Tunnels. Paper No. 1154
Lavis, F.
Civil engineering -- Periodicals; Railroad tunnels -- Design and construction
The bench-wall forms were set in position, after they had been moved
ahead, by first blocking the bottom against the face of the foundation,
as shown by Fig. 13. As previously noted, this foundation face had been
built very carefully to line. The back end of the form, of course, was
blocked tightly against the end of the previously finished section, and
the top was made plumb by the adjusting screwjacks shown in Fig. 16,
_B_. At first these screws were ¾-in., but they were afterward changed
to 1¼-in. The only points which it was necessary for the alignment corps
to give in setting these forms was a grade at each of the front ends for
the top of the finished bench.
The steel face forms in both tunnels gave excellent results, as far as
smoothness of finish was concerned, but, owing to the imperviousness of
the steel, small air holes were formed in the surface, though not in
sufficient numbers or size to cause trouble or disfigure the work in any
way.
The design of the bench-wall forms used at the western end, where this
differs from the steel form, is shown by Fig. 16, _D_. The principal
features in which they differed from those used at the Weehawken end was
in the substitution of 2½-in. tongued and grooved hard pine for the
face. This timber was of the very best quality obtainable, each piece
being especially selected and as nearly clear and free from knots or
other defects as it was possible to get it. The edges of each piece were
planed at the back so as to insure a tight joint on the face, and all
joints were shellacked. These forms were used, without renewal of the
face timber and with only two planings, for a length of 2,500 ft., or
100 separate sections, and gave good satisfaction.
In order to obtain a surface to which the face lagging could be
fastened, wooden uprights were used and were reinforced on either side
by light channels bolted together through the timber, in place of the
=I=-beams used on the steel forms. The lagging was nailed to these
uprights by 6-in. wire nails driven through the top edges of each piece
as it was placed in position, thus leaving the surface entirely clear
and free from any marks or nail holes, and in condition for planing when
this became necessary. Runways for wheeling the concrete were built one
either side over the bench-walls instead of having a center platform
with chutes, as was used at Weehawken.
When the original lagging had become too much worn for further use, it
was resurfaced with strips of ⅞ by 2½-in., clear, tongued and grooved,
hard pine, placed vertically, which did fairly well and lasted to the
end (about 1,000 ft.), although it was not altogether satisfactory, and
the last eight or ten sections built had to be rubbed down with a wooden
float in order to obtain a suitable finish.
Public-domain text, read in full here on John Shaqi.
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