Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The Bergen Hill Tunnels. Paper No. 1154Lavis, F.
History
Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The Bergen Hill Tunnels. Paper No. 1154
Lavis, F.
Civil engineering -- Periodicals; Railroad tunnels -- Design and construction
[Illustration: Fig. 16. [Full Page]
DETAILS OF TRAVELING FORMS USED IN THE CONSTRUCTION OF THE BENCH WALLS
A’. CROSS-SECTION OF STEEL FORM
A. LONGITUDINAL SECTION AND ELEVATION OF STEEL FORM USED AT
WEEHAWKEN END
B. DETAILS OF SCREW-JACKS FOR ADJUSTING FORM TO LINE
C. SECTION _C_-_D_ SHOWING CONNECTION OF FACE PLATES TO I-BEAM
UPRIGHTS
D. DETAILS OF WOODEN FORMS USED AT WESTERN END: CROSS-SECTION,
PART LONGITUDINAL SECTION
No chutes were used with these forms, the wheel-barrows being dumped
from the runways on the sides.]
The design was controlled very largely by the necessity of providing the
requisite clearance for the locomotives and muck cars, and the principal
feature was the support of the forms on two trusses, one at either side,
the front ends of which were supported from the foundation on a long
leg, as shown in Fig. 3, Plate XXV, and the rear ends directly on the
journal-boxes of wheels traveling on a rail on the top of the finished
bench, as shown in Fig. 2, Plate XXV.
Although it had been decided to substitute concrete for brick in the
arch before any of the lining was actually placed, two sets of forms for
the Weehawken end had already been ordered and delivered, so it was
decided to use them as designed, and place the side-wall with the bench.
The forms were designed so that 30-ft. lengths could be built, and this
was done at the start, but owing to the occurrence of the refuge niches,
ladders, etc., at 25-ft. intervals, it was soon seen that it would be
advisable to build the bench-wall in sections of that length (25 ft.),
or multiples of it, and as the clearance conditions seemed to preclude
the possibility of making the forms 50 ft. long, 25 ft. was adopted.
This permitted the removal of one of the panels, 4 ft. 6 in. wide, and
at the same time it was decided to remove the side-wall forms. This
decreased the load on the trusses considerably, but being still a trifle
weak, they were strengthened by the substitution of 1¼-in. truss rods
instead of the ¾-in. rods used originally. The top platform and the
cross-bracing were also stiffened a little and tightened up to prevent
racking.
The construction of the side-walls in conjunction with the bench-wall
was abandoned for three reasons: First, it was found that there would be
a much more even distribution of the work by including the side-wall
with the arch rather than with the bench; second, there was difficulty
in getting a good finish for the top of the bench-wall, as of course a
top form for the latter had to be placed to prevent the concrete from
squeezing up when the side-wall was built above it, which prevented
troweling; the third reason was the weakness of the whole form as
designed, and the increasing difficulty of adjusting it to line as the
work progressed, the principal difficulty being with the curved
side-wall forms.
Public-domain text, read in full here on John Shaqi.
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