Attached to the factory is a building about 90 feet long, for covering
the copper wire (used in exploding) with gutta-percha, so as to render
the insulation perfect. The first process is to purify the crude
gutta-percha which is imported in blocks about a foot long. This is
placed against a rasping machine with toothed knives about four inches
apart, which crush and tear the gutta-percha to pieces, delivering it
into a trough of water. The impurities sink, while the gutta-percha
floats. It is then warmed in a steam jacketed kettle, and when still
plastic is put into another tearing or rasping machine with another
series of knives set closer together, from this it drops into a trough
of clean water, more dirt separating. This is repeated two or three
times, as it is most important that no extraneous matter should be
retained in the gutta-percha, because it would interfere with perfect
insulation, and so place in jeopardy the lives of several men. It is
again steamed and put into a “masticator” consisting of a fluted roller
working in a steam jacket; here it is “chawed up” for about six hours,
until it arrives at a proper consistence; it is then passed between
two smooth cylinders heated by steam, and transferred thence into a
cylinder, where it is pressed through gauze wire, under a pressure of
four tons to the inch. Being thoroughly cleansed, it is then steamed,
masticated and pressed between the cylinders, and is ready to cover
the copper wire. Five wires at a time, horizontally parallel to one
another, are passed through a gun metal mould with a disc at the
further end perforated with five holes but little larger than the wires
themselves, placed at the base of an upright cylinder. The gutta-percha
is inserted in the top of this cylinder, and a pressure of 95 tons is
put upon it by means of a screw, when it is pressed into slots in the
mould surrounding the wires, which are then drawn from the holes in
the disc, through a trough of water 80 feet long, and back again: it
is then wound on drums ready for use. The “leading” wire receives two
coatings, separate discs having larger bores being attached to the
brass cylinder.
A house is attached to the factory, for the foreman and his family.
Perfect system pervades this factory, and is absolutely necessary in
the manufacture of Nitro-Glycerin, to ensure safety. The steadiest men
possible are selected for the work, and the foreman of the gutta-percha
department, Mr. Robert Wallace, who has charge of the machinery, is a
skilful machinist and a thoroughly trustworthy Scotchman. He has four
sons employed, of whom one takes charge of the works at Maysville,
Kentucky, another, is foreman of the Nitro-Glycerin factory.
Public-domain text, read in full here on John Shaqi.
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