Three men are employed in the acid house, working in three shifts
of eight hours each, but they do not actually work more than seven
hours; every movement is like clock work, every man has his place and
special duty, which he is expected to perform at the proper time. In
the morning, at 7 or 7½ A. M., two men dump the carboys of acid into
the soapstone tank and mix them, while a third is filling the glass
jars with glycerin. This operation takes about an hour. One draws the
acid, another weighs it, and a third carries it to the troughs. After
an interval during which the acids cool, three men attend closely to
the converting of glycerin into Tri-Nitro-Glycerin, knowing that their
safety, and the safety of every man on the works, depends on themselves
alone, during this process. After the Nitro-Glycerin is dumped into
the water tank, two men are employed in washing it, down stairs, while
two wash the stone pitchers with water; more water, temperature about
60°, is swilled on the floors so as to keep them scrupulously clean and
perfectly free from atoms of Nitro-Glycerin, which, stepped upon while
the men are at work, might send them to eternity, and the building to
smithereens. The room is then prepared for next day’s operations, and
by about one or two o’clock, after six, or at most seven hours’ work,
the day’s task is done. Mr. Wilson, in charge of the purifying process,
canning, and preparing for shipment, has now been over four years at
this work.
Making exploders is a distinct operation, requiring great precision.
The materials of which the priming for fuses is composed, are prepared
in my private laboratory, and consist of sulphide and phosphide of
copper with chlorate of potash. Considerable nicety of manipulation
is required to prepare the former of these compounds so as to obtain
homogeneous, uniform sulphides and phosphides, and, from the failure of
several chemists—and some of our best have attempted the manufacture—to
prepare them, I attach great importance to this work, invariably
making them myself. For, if prepared with the above ingredients, no
accident can occur from atmospheric electricity, friction etc., a
contingency which all other primings now in use are liable to. The
priming is then taken to the warehouse where from three to four hands
are employed in making it up into exploders. Two insulated wires from
4 to 12 feet long, are inserted in the smallest end of a wooden tube,
previously dipped in boiled paraffine, ¾ inch long and ⅛ inch diameter
at one end, and 3/16 at the other, to which they are fastened by a
shoulder of gutta-percha. Immediately before the priming is inserted,
an electric spark is passed through and between the wires where the
priming is put so as to ascertain that the insulation is perfect, and
to guard against the possibility of a miss-fire. This being proved,
the priming is put in at the other end of the tube, and a small paper
plug boiled in paraffine inserted; then a copper cap, ¾ inch long and
Public-domain text, read in full here on John Shaqi.
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