On this float, the upper half of the tunnel was constructed by erecting
the segments of the metal lining, which were strongly supported, so as
to prevent any settling or distortion; the concrete was then built up in
a large flange with vertical suspension rods, four to each bar. The
rings of the tunnel were 6 ft. each, the weight of each lining being
41,000 lbs., the concrete covering 618 cubic feet. The second part of
the tunnel was 300 ft. long, with roof constructed in three
sections--two of 90 ft. in length each and the third of 84 ft. Each of
these sections alternated with a smaller section, 12 ft. long, provided
with air-locks. The shortest of the three sections was the first one set
up, and was constructed close to the Bronx side of the Harlem River. For
this purpose the two extreme ends of the section were closed by means of
steel plates forming diaphragms, built 6 ft. inward, thus leaving one
ring projecting out at each end. Openings were left on the top of these
projecting rings for access by divers. The exterior of the upper half
section of the permanent tunnel was filled with water until it was
lowered into position. It was directed by means of tackles attached to
vertical eye-bars, which were strongly fixed to the flanges of the
springing line of the arch, and bolted to the beams of the temporary
floor. In this way the roof was towed into place, and lowered by means
of stone ballast, until it rested on the cap-pieces and frames of the
pile abutments, the sides of the roof remaining just on top of the
sheeting-piles that formed the sides of the caisson, as shown in Fig.
147. Perfect alignment was obtained by wires strung at each end and
along the side of the roof, corresponding to points fixed on the working
platforms and sighted with transits. Such accuracy was obtained that the
circumferential flanges of the outer 6-ft. ring were brought into
contact with those of the 12-ft. section already constructed. A diver
then entered by the opening left in the projecting ring, and bolted this
section of the roof to the preceding one. By removing the iron
diaphragm, the consecutive sections were united into one. When the diver
completed his work, the opening was closed up, and compressed air used
to keep the water out of the box included between the roof and the
temporary flooring.
[Illustration: FIG. 147.--Showing the Roof of the Caisson Formed by the
Upper Half of the Tunnel.]
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