From Paper-mill to Pressroom — John Stuart Mill — John Shaqi
From Paper-mill to Pressroom
John Stuart Mill · en
Near the flow box, running at right angles across the machine, are two
so-called “slices” about eight inches apart. These may be adjusted
at various heights from the wire, in order to regulate the thickness
of the paper. Their most important function is to make the thickness
uniform from one side to the other of the sheet, and to create a pond
which assists in forming the paper.
The frame of the Fourdrinier has a joint near the first suction box,
and a mechanical arrangement called a “shake” is located near the head
box to impart a lateral shaking motion to the frame while the wire runs
straight ahead, thus imitating the shaking of the hand mold.
Beyond the couch roll is a series of press rolls, between which run
endless felts to carry the soft, moist paper.
Then follows a large series of steam-heated cylinders. Next a stack of
iron calender rolls, and a set of reels. As soon as one reel is full
a new reel is started and the paper from the first reel is slit by
rotary slitters and made up into rolls of the desired widths on the
winder.
PAPER IN PROCESS
It is an almost dramatic moment when the machine is ready to start. The
machine tender opens the valves which admit the stuff from the flow
box and a stream spreads out onto the wire. At a given signal the back
tender starts the wire, and the endless white stream moves smartly
forward. Then ensues the mechanical imitation of making paper by hand,
only instead of forming sheet by sheet, the formation is a continuous
process in the web. The shake of the machine mixes the position of the
fibers in the “pond” behind the slices; the water runs like a downpour
of rain through the moving wire into the save-all, leaving behind its
burden of fiber, or “stuff,” as the mixture is at that stage called, in
a white film.
The suction boxes accelerate the expulsion of water, and the dandy roll
closes the fibers together as the film passes beneath it. Then the web
is carried between the couch rolls, when the water fairly pours out
in the squeeze. As the top roll is felt-jacketed, the film sometimes
sticks to it, as a slight suction is created in the pores of the felt.
The back tender stands by with a hose to wash down the paper if it
starts to adhere to the jacket. The paper is prevented from completely
going around this top roll by a guard board which is fixed across the
top. Many machines are now equipped with a “suction couch roll,” which
does away with the need for a top roll, as the water is sucked, instead
of pressed, out of the paper.
At a given signal the back tender starts one edge of the film forward,
by a skilful slap of the hand, which picks up the edge of the film and
transfers it to the felt carrier between the press rolls. The remainder
of the web is made to follow the lead of the first section, till
finally the full width is transferred to the first felt, which carries
it through the first series of press rolls.