From Paper-mill to Pressroom — John Stuart Mill — John Shaqi
From Paper-mill to Pressroom
John Stuart Mill · en
WATER FINISH.--A common method of obtaining a high finish on heavy
papers is by the use of “water doctors,” which keeps two or more of the
calender rolls moist, dampening the paper while it is being calendered.
The surface thus imparted is called a “water finish.”
SHEET CALENDERS
Fine writing-papers may be finished in a variety of ways. A plain,
smoothed surface is obtained by passing the sheets, which are
automatically fed, by a system of tapes, through calender stacks,
called sheet calenders.
PLATING.--Plating was first resorted to as a means of smoothing paper
in the sheet, but when a linen, or pebbled, or any other special finish
is desired, it is also accomplished in a plating machine. This consists
of two heavy rolls. The sheets of paper, with a metal plate top and
bottom, are passed through the rolls under heavy pressure. If a linen
finish is desired, pieces of linen are placed between the plates on
both sides of the sheets so that the linen texture is embossed into the
paper. Similarly any other substance may be used for other effects.
EMBOSSING.--Embossed papers are usually finished from the roll by
running between iron rolls with embossing patterns engraved upon them.
An extra strength is required of paper for this purpose, otherwise the
pattern will cut through the sheet.
SUPERCALENDERING.--Supercalenders are machines, apart from the
paper-machine itself, for making high-finished paper. The rolls vary
in number. Each alternate roll is made of hard paper. In treating
uncoated stock there are also one or two steam boxes to moisten the
paper before it is calendered. This softens the surface fibers, and
they can then be rolled flatter and hence take a shinier surface. The
alternate rolls in a stack for calendering coated papers are made of
cotton, and no steam boxes can be used, because the moisture would
injure the coating.
The paper is run through the calenders in the web. All smooth, or
special, finishes are gained only at added cost. Where the process
takes place on the machine, more breakage is occasioned and more paper
has to be sorted out, as the hard-finishing accentuates spots in the
paper, and little lumps of fibers, which would pass unnoticed in an
uncalendered or antique paper, are squashed down and blackened by
calendering. Hence the higher cost of such papers.
Supercalendering and plating bring into play different workman, so that
the labor cost is increased, and any finishing, sheet by sheet, is
necessarily slow and more costly than that accomplished in a continuous
process from the roll.