Millions from Waste — John Stuart Mill — John Shaqi
Millions from Waste
John Stuart Mill · en
The sludge passes to a special tank and is permitted to settle down
to approximately 20 per cent. solid matter. It is then scooped up by
bucket elevators to be lifted and discharged into another tank at the
top of the building. This acts as the storage tank or hopper, whence
it is moved automatically by means of screw conveyors and distributed
among six hoppers. Each of these hoppers feeds a drying machine. The
driers, set out in pairs with their brickwork casings and flues, occupy
the upper room. The machines themselves comprise iron cylinders set in
the brickwork and coal-fired furnaces. They are fitted with a specially
designed gearing and pulley mechanism which gradually moves the crude
wet sludge from the inlet towards the opposite end or outlet. Being
exposed to heat during this passage the sludge is naturally deprived of
the water it contains, this being evaporated to be led to the furnace
where any offensive gases and other matter associated therewith in
suspension are consumed before passing to the chimney to escape into
the outer air. By the time the sludge reaches the outlet it has been
completely dried.
The arrangement of the feed from the hopper to the drier is such that
only a measured quantity of sludge can be passed through in a given
time, which ensures the condition of the sludge at the outlet being
uniform. The provision of a similar measuring system at the outlet of
the drier ensures only a measured quantity of sludge being discharged
at that point. It will be observed that these protective devices guard
against forcing the apparatus to the detriment of the delivered sludge
which emerges from the drier in the form of a dry powder.
If desired this residue may be burned. Mixed with coke it forms an
excellent fuel, and can be employed towards raising the requisite steam
to conduct the treatment of further sewage. But, in view of the fact
that this powder contains about 15 per cent. of fat, its disposal as a
fuel would constitute about the most wasteful conceivable. Accordingly,
the next stage is the extraction of the fatty content. As it comes
from the drying apparatus the sludge is passed automatically into a
distilling retort which is bricked-in and heated. Above this retort
is a tank containing acid, a certain quantity of which is passed
into the retort to be automatically mixed with the powdered sludge.
Simultaneously superheated steam is driven through the mass in such a
manner as to permeate the whole. The interior of the retort is fitted
with gearing and pulleys similar to those provided to the drier and
for a similar purpose--the steady gradual movement of the sludge from
one end to the other. By the time it has reached the outlet from the
machine the sludge, completely deprived of fat, is automatically
discharged as a valuable manure and is ready for distribution upon the
land.