But we need labour no longer in ignorance. Modern science, as
represented by chemistry and engineering, is able to offer an equipment
capable of extracting the whole of the oil content down to 1 per cent.
In other words, 99 per cent. of the oil contained in the raw offal
and scrap can be recovered both cheaply and easily. The loss of such
a minute fraction as 1 per cent. undoubtedly represents a remarkable
chemico-mechanical achievement.
The new process completely coincides with the dictates of contemporary
science. The fundamental features are cooking the refuse under vacuum
and the ultimate extraction of the oil by the aid of a suitable solvent
such as benzine or other equally volatile spirit, or the benzine
extraction system may be used from the very beginning, in a single
and complete process. I have described this highly ingenious system
in a previous chapter together with the system of operation followed.
Obviously while the highest efficiency can only be derived from the
installation of the complete plant, the processes being interrelated,
the designer found it possible to modernize some of the old-fashioned
and wasteful equipments to a very striking degree by the introduction
of certain features to meet the exigencies of the moment.
A very convincing illustration of what can be achieved in this
connection may be related. A firm specializing in the exploitation
of herring offal desired to extend its plant, but was baulked in its
intentions owing to the various restrictions which were in force.
Accordingly it was compelled to consider the situation of how to
derive more from the existing facilities without adding to them, at
least only to an insignificant degree. At first sight this may seem
to have presented a somewhat intricate, if not actually impossible,
undertaking. Yet it was effected.
The modified arrangement introduced is decidedly interesting. The
offal is cooked in the steam-jacketed cooker, as much as possible
of the oil being skimmed from the mixture at the critical stage of
coagulation. The sediment, or mud-like residue, is then transferred
to an extractor where the remaining oil is recovered. This converts
the residue into a still stiffer substance to be finished off in the
ordinary steam-jacketed drier, instead of being completely dried in the
extractor as originally designed.
This solution has proved to be exceedingly simple and eminently
efficient. Although considerable handling is involved the extracting
capacity of the plant has been nearly doubled. The advantages to be
recorded are:--
(1) Ability to handle very much larger charges of waste when not
reducing the material to a dry meal;
(2) Reduction of the raw material to the extent of the oil removed
from the cookers;
(3) Reduction of the time required for the oil extraction by
approximately 50 per cent.