Consequently, although the adapted, or modified, process entails the
employment of extra labour, a result entirely due in this instance to
the disposition of the plant in the works, the firm in question is able
to obtain the value of the oil which would otherwise be lost, and which
more than offsets the cost of the extra labour involved.
As a result of this development a review of the whole problem
associated with the recovery of the by-products from fish-scrap was
made. Cooking plant is not so expensive as extraction equipment. The
question arose as to whether, or not, it would be possible, by the
introduction of suitable automatic handling and other labour-saving
devices, to obtain highly satisfactory results and efficiency from a
combined plant. If this could be done then it would be comparatively
easy and inexpensive to bring many of the existing recovery plants up
to date to the advantage of the firms concerned. But the factor of
capital outlay demands careful consideration, more especially in all
matters pertaining to the utilization of waste products, because costs
must be forced down to the irreducible minimum to show the necessary
return to render them attractive. The result of close investigation
of the issue led to the ultimate conclusion that the cost involved
in connection with the cookers, extraction plant, and driers, in all
probability, would be heavier than that incidental to the laying down
of a straightforward extraction plant, pure and simple, to deal with
the raw material and to turn it out as a dry product in one operation.
One admitted advantage accrues from subjecting the material to
preliminary cooking in steam-jacketed cookers. The oil thus obtained is
somewhat better in quality than that derived by recourse to the solvent.
The modified or combined process above described enables one distinct
end to be achieved. The objectionable and wasteful, as well as
expensive pressing plant can be dispensed with. It also enables the
ammonia content of the finished meal to be improved very noticeably,
as the following analyses of typical meals produced by the respective
processes prove somewhat conclusively.
PHOSPHATES. AMMONIA.
Per cent. Per cent.
Pressing process 6·5 7·5
Combined process 9·5 10·5
From the foregoing it will be seen that the enhanced yield of
phosphates and ammonia fully justifies the additional expenditure
incurred in regard to the plant and labour in connection with the
extraction process, quite apart from the main duty of the plant. This
is to extract all the oil, multiplying the usual yield many times over.
Moreover, the quality of the oil-free meal obviously is superior.