It is interesting to note that out of the many varied sections that
have been designed, some of which are shown in the sketches described,
only two have practically survived--the bullhead rail and the flange
rail. The bull-head rail, Fig. 261, has grown out of the original
double-head rail, which had both the top and bottom members made to
the same section and weight, with the object that, when the upper
table had become so much worn as to be unfit for further use, then the
rail could be turned, and the other table, or head, brought into
service. Experience, however, proved that turned rails formed a most
uneven and unsatisfactory road, the long contact with the cast-iron
chairs resulted in serious indentations at the rail-seats, rendering
the rails totally unfitted for smooth running. In practice, therefore,
it has been found better to restrict the running wear to one head
only, and to give increased sectional area to that head, and, at the
same time to diminish the sectional area of the lower member to a
corresponding extent, but to retain the same width, so as to obtain a
full bearing surface on the cast-iron chair. Steel bull-head rails are
now adopted on nearly all the principal lines at home, and on several
of the leading lines abroad.
The flange rail, Fig. 265, was designed to give a broad, direct
bearing on the sleepers, and thus avoid the necessity of using chairs.
Rails of this section have been laid down on many of our lines at
home, and are very largely used on the Continent, in the United States
of America, and in our colonies generally. This section is, also,
nearly always adopted for narrow-gauge railways. Having fewer parts,
it makes a cheaper road than the bull-head rail, but is not considered
so strong or suitable for heavy and fast traffic. Comparing the two
rails shown in Figs. 261 and 265, each having exactly the same size
and sectional area in the head, it will be seen that there is more
material in the lower member, or flange, of the one rail than there is
in the lower member of the other; the weight per lineal yard being 79
lbs. for the former and 75 lbs. for the latter. But this small excess
in the weight and cost of the flange rail falls very short of the cost
of the cast-iron chairs and wooden keys necessary for the bull-head
rail.