Up to the years 1870-1875, it was the common practice to make the top,
or wearing surface of the rail, comparatively round, as shown on the 192
typical sections, Figs. 263 and 267. The effect of this sharp-curved
outline was to limit the first wearing, or contact surface to a narrow
strip along the head of rail, causing a tendency to groove or form
hollows in the treads of the wheel-tyres. As the rail wore down, the
upper surface assumed a much flatter curve, more closely assimilated
to the section of the wheel-tyre, and giving better results for
regular wear under heavy traffic. Profiting by this experience, the
rails of the present day are made much flatter on the head than they
were formerly, as will be noted from the sections shown on Figs. 261,
266, and 269, which represent types of rails now actually in use on
some of the principal railways.
In designing a rail for any given line, the section and weight of the
rail must necessarily be influenced by the weight of the rolling-stock
passing over it, and the amount of the traffic it has to sustain.
The engine, being the heaviest vehicle in the train, will give the
measure of the greatest weight on one pair of wheels. Engines vary
considerably on different lines, ranging from ten tons to eighteen
tons or more on one pair of driving-wheels, according to the
description of work to be performed.
Very often secondary or branch lines, with comparatively light
traffic, have steep gradients, necessitating engines as heavy as on a
main trunk line; but the number of trains on the former may not exceed
twenty per day, while on the latter they may amount to one hundred and
fifty or two hundred. It is evident that the rail which would last for
very many years under the small traffic, would have a very short life
under the frequent traffic. Hence the reason why it is found expedient
to give a large increase of material in the heads of rails carrying
the heavy, constant train service of many of our main lines.
Figs. 261, 262, and 263 are sections of rails in use on lines having
heavy engines and fast trains, but with a comparatively small daily
train service, and Figs. 264, 266, 267, and 268 are sections of rails
carrying the heavy, fast, and incessant traffic of some of our leading
lines.
On lines having small traffic, slow speeds, easy gradients, and
comparatively light engines, a reduced section of rail may be adopted;
but in doing so it is well to allow for any probable future
development of traffic which might cause the introduction of heavier
engines.
Figs. 269 to 272 show sections of rails varying from 72 to 60 lbs. per 193
yard, also a section of a 45-lb. steel flange-rail, much used on
3-foot narrow-gauge railways.