Valuable and interesting statistics have from time to time been
recorded, with a view to ascertain the average life of a steel rail,
by obtaining the number of million tons of train load which it would
sustain before it became worn down to such an extent as to be no
longer of service on the line. It will be readily understood that the
rate of wear of a steel rail will depend not only on the weight and
section of the rail itself, but on the class of rolling-stock, and the
description of traffic it has to carry. It will also be largely
affected by the circumstances of whether the line is on a level or on
an incline.
The writer has had careful measurement taken of the wear of the steel
flange-rail (Fig. 265), 79 lbs. per yard, and the result shows that
with a traffic not exceeding twenty-four goods and passenger trains
per day, one-tenth of an inch was worn off the top of the rail in ten
years on the comparatively level portions of the line; but that the
same amount of one-tenth of an inch was worn off in six years by the
same traffic, on the same district of the line, in places where the
gradients varied from 1 in 100 to 1 in 70. The heavy pounding of the
engines, and the working of the brakes tend very materially to shorten
the life of the rails on the inclines.
As now made, the steel rails manufactured under the converter process
exhibit great similarity in the analysis of their component parts; at
the same time it is well known that a slight preponderance or
reduction of one or more of the constituents will result in making the
steel hard or soft. The following statement gives the analysis of
twelve steel rails, six of which were classed as _hard_ steel, and six
as _soft_ steel:--
HARD STEEL.--ANALYSIS OF SIX STEEL RAILS WHICH BROKE EITHER IN
TESTING OR IN LINE.
-----------+--------+--------+--------+--------+---------+---------
| 1. | 2. | 3. | 4. | 5. | 6.
-----------+--------+--------+--------+--------+---------+---------
Carbon | 0·47 | 0·51 | 0·56 | 0·43 | 0·47 | 0·54
Silicon | 0·09 | 0·08 | 0·08 | 0·09 | 0·095 | 0·121
Sulphur | 0·06 | 0·06 | 0·06 | 0·06 | 0·054 | 0·056
Phosphorus | 0·07 | 0·06 | 0·06 | 0·08 | 0·08 | 0·057
Manganese | 1·23 | 1·10 | 0·90 | 1·23 | 1·15 | 1·26
Iron | 98·08 | 98·19 | 98·34 | 98·11 | 98·151 | 97·966
+--------+--------+--------+--------+---------+---------
| 100·00 | 100·00 | 100·00 | 100·00 | 100·000 | 100·000
-----------+--------+--------+--------+--------+---------+---------
SOFT STEEL.--ANALYSIS OF SIX STEEL RAILS WHICH STOOD THE TEST WELL, 194
AND BENT FREELY WITHOUT SHOWING ANY SIGN OF FRACTURE.