A Practical Handbook on the Distillation of Alcohol from Farm ProductsWright, F. B. (Frederic B.)
Science
A Practical Handbook on the Distillation of Alcohol from Farm Products
Wright, F. B. (Frederic B.)
Alcohol; Alcohol, Denatured
In order to conveniently regulate the temperature of the mash the vat may
be provided with a copper worm at the bottom thereof, through which cold
water is forced. This, however, need only be used for thick mashes. There
are also various kinds of movable coolers used for this purpose.
There are a number of different forms which fermentation may take. The
insoluble constituents of the mash in the process of fermentation are
forced to the surface, and form what may be termed a cover. If the
carbonic acid gas bubbles seldom break this cover it indicates that the
conversion of the sugar into alcohol and carbonic acid is proceeding very
slowly and imperfectly. If, however, the cover is swirling and seething,
and particularly if the cover is rising and falling with every now and
then a discharge of gas, it is an indication that the conversion is
properly proceeding. Foaming of the mash is to be prevented, as the froth
or foam flows over the mash tank and considerable loss is sustained. It
may be prevented by pouring a little hot lard into the vat, or petroleum,
provided its odor will not interfere with the use of the alcohol when
distilled.
Water is added in small quantities near the termination of the second
period of fermentation. This dilutes the alcohol, in the mash and lessens
its percentage, and thus the further growth of the yeast is permitted.
After fermentation the mash takes either the form of a thick diluted pulp
or of a thin liquor. Again the reader is reminded that the mash after
fermentation contains alcohol mixed with water--and that the next step in
the process--distillation is necessary merely to separate the alcohol
from the water.
There is always some loss in the process of fermentation; in other words,
the actual production is below the theoretical amount due. Theoretically
one pound of starch should yield 11.45 fluid ounces of alcohol. With a
good result 88.3 per cent. of this theoretical yield is obtained; with an
average result of 80.2 per cent. and with a bad result only about 72.6
per cent. or less.
=Fermenting Apparatus.= It remains now to describe briefly the vessels or
vats employed in the processes of fermentation. They are made of oak or
cypress, firmly bound together with iron bands, and they should be
somewhat deeper than wide, and slightly conical, so as to present as
small a surface as possible to the action of the air. Their dimensions
vary, of course, with the nature and quantity of the liquor to be
fermented. Circular vats are preferable to square ones, as being better
adapted to retain the heat of their contents. The lid should close
securely, and a portion of it should be made to open without uncovering
the whole. For the purpose of heating or cooling the contents when
necessary, it is of great advantage to have a copper coil at the bottom
of the vat, connected with two pipes, one supplying steam and the other
cold water.
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