Acids, Alkalis and SaltsAdlam, George Henry Joseph
Science
Acids, Alkalis and Salts
Adlam, George Henry Joseph
Acids; Alkalies; Salts
sodium atoms react immediately with water, forming caustic soda with the
liberation of hydrogen.
To return now to practical considerations. The electrolysis of salt
solution appears to be an ideally simple method of obtaining caustic
soda and chlorine from sodium chloride. As a manufacturing process, it
would seem to be perfect, for the salt is broken up directly into its
elements and a secondary reaction gives caustic soda automatically.
There is no “waste” as in the Leblanc process, and it does not require
the use of any expensive intermediary substance afterwards to be
recovered, as in the Solvay process. But, as very often happens when
working on a large scale, difficulties arise, and these up to the
present have only been partially overcome.
Some of the chlorine remains dissolved in the liquid and reacts with the
caustic soda, forming other substances which, though valuable, are not
easy to separate from the caustic soda. It is possible to get over this
difficulty to some extent by placing a porous partition between the
anode and the cathode, and in that way dividing the cell into cathodic
and anodic compartments. As long as the partition is porous to liquids,
it will allow the current to pass, but at the same time it will greatly
retard the mixing of the contents of the two compartments. Porous
partitions or cells which are in common use for batteries are made of
“biscuit” or unglazed porcelain.
It must be remembered, however, that porous partitions only retard the
mixing of liquids; they do not prevent it. Moreover, a further
difficulty arises from the fact that chlorine is a most active
substance, and therefore it is difficult to find a material which will
resist its corrosive action for any length of time, and the same
difficulty arises in the case of the anode where the chlorine is given
off.
Castner Process for Caustic Soda. The following is the most successful
electrical process for the manufacture of caustic soda yet devised. It
was introduced in 1892, and is known as the Castner process. It should
be noted that the use of the porous partition has been avoided in a very
ingenious way.
[Illustration: Fig. 16. THE CASTNER PROCESS]
The cell (see Fig. 16) is a closed, rectangular-shaped tank divided into
three compartments by two non-porous partitions fixed at one end to the
top of the tank, while the other end is free and fits loosely into a
channel running across the tank. The floor of the tank is covered with a
layer of mercury of sufficient depth to seal the separate compartments.
The two end compartments contain the brine in which are the carbon
anodes; the middle compartment contains water or very dilute caustic
soda in which the cast-iron cathode is immersed.
Public-domain text, read in full here on John Shaqi.
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