=The Manufacture of Extracts.=--In addition to the use of the natural
tanning materials described above, modern leather manufacturers employ
also a variety of "tanning extracts," _i.e._ vegetable tanning materials
in which the tannin has been already extracted, and which are supplied
in form of a solid or concentrated liquid. Such extracts only need to be
dissolved in warm water in order to make a tan liquor, and the cost and
trouble of leaching is avoided. They are a great convenience as making
strong liquors of definite strength. Many vegetable tanning materials
are too weak in tan for the tanner to leach, and indeed to justify the
cost of importation have been made available by manufacturing an extract
at the source of the material. With such weak materials the extract
manufacturer has had to secure a much more complete extraction than in
ordinary leaching, and to concentrate his infusions by means of
steam-heated vacuum pans. With such experience he has naturally begun to
make extracts also from the stronger materials, such as myrabolans and
mimosa bark, and it is now possible to have a tannery without any
leaches at all. Tanners also have begun to realize the advantages not
only of more rapid and complete extraction, but also of doing the work
for themselves, and extract factories are beginning to appear as an
adjunct to the larger tanneries. The more complete extraction of tan
also involves a greater extraction of unwanted colouring matters, hence
decolorization is a feature of extract manufacture.
=Chestnut Extract= is from the wood of the Spanish chestnut (_Castanea
vesca_), which contains 3-6 per cent. of a valuable pyrogallol tan very
similar to that of valonia. Its weight-giving and water-resisting powers
are as good as valonia, and its penetrating power is even better, so
that it forms an exceedingly suitable material for the modern short
tannage, and also for drum tannages. The extract is manufactured
extensively in France. The wood is stripped of bark and usually piled
for some months to dry and to allow the resins to become insoluble. Some
factories, however, use the green wood direct. There are two methods of
extraction, viz. in open vats and in closed vats under pressure. The two
methods yield extracts which differ in composition and properties. In
either case the vats have a capacity of up to 3,000 gallons, and hold up
to 6-1/2 tons of wood. They are arranged in series, as in leaching, and
the liquor passes in succession through all the vats over wood less and
less spent. The temperature is highest in the vat containing the fresh
water and nearly spent wood. In open vats of wood or copper the
temperature is near boiling-point, whilst in the closed autoclaves
(copper or bronze) the pressure reaches about two atmospheres and the
temperature about 130° C. (266° F.). The series may contain 5, 7, 9 or
even 12 vats, and the liquor obtained has a strength of 3° to 4-1/2°
Beaumé (22° to 33° Bkr.).
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