Before beam warping was invented, ball warping was the system
commonly employed in the preparation of yarn for sizing. This is a
somewhat clumsy method, and so far as the cotton trade is concerned
has been superseded by a modern system, excepting in one or two
cotton manufacturing districts situated on the borders of Lancashire
and Yorkshire, and for certain classes of goods in Bolton. A brief
reference to it will not be out of place then, although, probably,
the subject may interest few readers rather than many. The warping
mill consists of a creel for bobbins, and a large circular frame.
These are of different sizes, a common circumference being about 18
yards. This framework, or reel, is about 10 feet high, and thus forms
a somewhat extensive cylinder. About 500 bobbins (which are wound
from the cop in the ordinary manner) are placed in the creel and the
ends from each are gathered together midway between the reel and the
creel, at what is termed the heck box. This slides vertically between
two posts, and has for its object the correct guidance of the yarn
to the reel and also the keeping of the lease. The latter term will
be understood by all connected with weaving as being the separation
of the threads alternately, an arrangement which is used to enable
the position of the ends being easily found in succeeding processes.
Supposing there are 504 ends in the creel, these would pass through
the heck box, and forming a loose rope be attached to the top of the
mill. This revolves, and as by suitable mechanism the heck descends,
the warp is coiled round the cylinder spirally, making in all several
hundred yards, say 350. When the bottom of the mill is reached the
direction of revolution is reversed, and a second layer wound upon the
first one, and a third layer on the second, thus a warp of (3 × 504)
1512 ends is made 350 yards in length. Of course, the dimensions of
the warp may be varied either in length or number of ends. The warp
is now unwound from the mill and coiled in the form of a large ball.
In districts where ball-warping is still used, the manufacturer is
not usually his own sizer, and the warp, therefore, is now removed to
a sizer’s establishment, where, after being weighted to the required
extent, it is coiled into ball form again and returned. In the few
places where ball-warping is still used the warping mill just described
has been superseded by the sectional warping frame, as the ends are
kept straighter, and a greater length run through in the same time.
The uneven lengths in the old ball-warping mill, caused by the outside
layers being longer than the inner ones, are also obviated.
[Illustration: Decoration]
CHAPTER III.
SIZING MATERIALS, MIXING, AND MACHINERY.
Public-domain text, read in full here on John Shaqi.
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