Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
Two men work, in eight-hour shifts, at each of the furnaces, receiving
4.75 and 4.25c. respectively for every 100 lb. of lead produced. The
ore is weighed out and heaped up in front of the furnaces; on the
track near by the coke is wheeled up in a flat iron car with two
compartments. The furnacemen are chiefly negroes. At the side of each
furnace is a small stock of coal, which is used chiefly for maintaining
a small fire under the lead kettle. Only small quantities of coal are
added from time to time during the smelting operation.
Over each furnace is placed an iron hood, through which the fumes and
gases escape. They pass first through a collecting pipe, extending
through the whole works, to a 1500 ft. dust flue, measuring 10 × 10
ft., in internal cross-section. Near the middle of this is placed a
fan of 100,000 cu. ft. capacity per minute, which forces the fumes and
gases into the bag-house, where they are filtered through 1500 sacks of
loosely woven cotton cloth, each 25 ft. long and 18 in. in diameter,
and thence pass up a 150 ft. stack.
The dust recovered in the collecting flue is burnt, together with the
fume caught by the bags, the coal which it contains furnishing the
combustible. It burns smolderingly and frits together somewhat. The
product (chiefly lead sulphate) is then smelted in a shaft furnace,
together with the gray slag from the hearth furnaces. The total
extraction of lead is about 98 per cent., i.e., the combined process
of Scotch-hearth and blast-furnace smelting yields 98 per cent. of the
lead contained in the crude ore.
The direct yield of lead from the Scotch hearths is about 70 per cent.
They also produce gray slag, containing much lead, which amounts to
about 25 per cent. of the weight of the ore. About equal proportions
of lead pass into the slag and into the flue dust. When working to
the full capacity, with rich ore (80 per cent. lead and more) the 20
furnaces can produce about 200 tons of lead in 24 hours. The coke
consumption in the hearth furnaces amounts to only 8 per cent. of the
ore. The lead from these furnaces is refined for 30 minutes to one
hour by steam in a cast-iron kettle of 35 tons capacity, and is cast
into bars either alone or mixed with lead from the shaft furnace. The
“Federal Brand” carries nearly 99.9 per cent. lead, 0.05 to 0.1 per
cent. copper, and traces of nickel and cobalt.
Public-domain text, read in full here on John Shaqi.
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