Lead Smelting and Refining, With Some Notes on Lead Mining — John Shaqi
Lead Smelting and Refining, With Some Notes on Lead Mining
Science
Lead Smelting and Refining, With Some Notes on Lead Mining
Lead -- Metallurgy; Lead mines and mining
The working up of the between products from the hearth-furnaces is
carried out as follows: Slag, burnt flue dust and roasted matte from
a previous run, together with a liberal proportion of iron slag (from
the iron works at Alton), are smelted in a 12-tuyere blast furnace
for work-lead and matte. The furnace is provided with a lead well at
the back. The matte and slag are tapped off together at the front and
flow through a number of slag pots for separation. The shells which
remain adhering to the walls of the pots on pouring out the slag are
returned to the furnace. All the waste slag (containing about 0.5 per
cent. lead) is dumped down a ravine belonging to the territory of the
smeltery.
The lead from the shaft furnace is liquated in a small reverberatory
furnace, of which the hearth consists of two inclined perforated
iron plates. The residue is returned to the shaft furnace, while the
liquated lead flows directly to the refining kettle, which is filled
in the course of four hours. Here it is steamed for about one hour and
is then cast into bars through a Steitz siphon, after skimming off the
oxide. The matte is crushed and roasted in a reverberatory furnace (60
ft. long).
The power plant comprises three Stirling boilers and two 250 h. p.
compound engines, of which one is for reserve; also one steam-driven
dynamo, coupled direct to the engine, furnishing the current for the
entire plant, for the electric locomotives, etc.
The coke is obtained from Pennsylvania and costs about $4 a ton, while
the coal comes from near-by collieries and costs $1 per ton.
In the well-equipped laboratory the lead in the ores and slags is
determined daily by Alexander’s (molybdate) method, while the silver
content of the lead (a little over 1 oz. per ton) is estimated only
once a month in an average sample. When the plant is in full operation
it gives employment to 150 men. Cases of lead-poisoning are said to
occur but rarely, and then only in a mild form.
LEAD SMELTING AT TARNOWITZ
(September 23, 1905)
The account of the introduction of the Huntington-Heberlein process at
Tarnowitz, Prussia, published elsewhere in this issue, is of peculiar
interest inasmuch as it tells of the complete displacement by the new
process of one of the old processes of lead smelting which had become
classic in the art. The roast-reaction process of lead smelting,
especially as carried out in reverberatory furnaces, has been for a
long time decadent, even in Europe. Tarnowitz was one of the places
where it survived most vigorously.
Outside of Europe, this process never found any generally extensive
application. It was tried in the Joplin district, and elsewhere in
Missouri, with Flintshire furnaces in the seventies. Later it was
employed with modified Flintshire and Tarnowitz furnaces at Desloge,
in the Flat River district of Missouri, where the plant is still in
operation, but on a reduced scale.
Public-domain text, read in full here on John Shaqi.
Reviews
Reviews
No reviews yet
Be the first to share your thoughts on this work.
Join the Discussion
Join the discussion
Sign in to leave a comment or review.
Sign InorCreate an account