Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant. — John Shaqi
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
As has been stated, rosin may be saponified by the use of alkaline
carbonates. On account of the possibility of the soap frothing over, the
kettle in which the operation takes place should be set flush with the
floor, which ought to be constructed of cement. The kettle itself is an
open one with round bottom, equipped with an open steam coil and skimmer
pipe, and the open portion is protected by a semi-circular rail. A
powerful grid, having a 3-inch mesh, covers one-half of the kettle, the
sharp edges protruding upwards.
The staves from the rosin casks are removed at the edge of the kettle,
the rosin placed on the grid and beaten through with a hammer to break
it up into small pieces.
To saponify a ton of rosin there are required 200 lbs. soda ash, 1,600
lbs. water and 100 lbs. salt. Half the water is run into the kettle,
boiled, and then the soda ash and half the salt added. The rosin is now
added through the grid and the mixture thoroughly boiled. As carbon
dioxide is evolved by the reaction the boiling is continued for one hour
to remove any excess of this gas. A portion of the salt is gradually
added to grain the soap well and to keep the mass in such condition as
to favor the evolution of gas. The remainder of the water is added to
close the soap and boiling continued for one or two hours longer. At
this point the kettle must be carefully watched or it will boil over
through the further escape of carbon dioxide being hindered. The mass,
being in a frothy condition, will rapidly settle by controlling the flow
of steam. The remaining salt is then scattered in and the soap allowed
to settle for two hours or longer. The lyes are then drained off the
top. If the rosin soap is required for toilet soaps, it is grained a
second time. The soap is now boiled with the water caused by the
condensation of the steam, which changes it to a half grained soap
suitable for pumping. A soap thus made contains free soda ash 0.15% or
less, free rosin about 15%. The mass is then pumped to the kettle
containing the soap to which it is to be added at the proper stage. The
time consumed in thus saponifying rosin is about five hours.
NAPHTHENIC ACIDS.
The naphtha or crude petroleum of the various provinces in Europe, as
Russia, Galacia, Alsace and Roumania yield a series of bodies of acid
character upon refining which are designated under the general name of
naphthenic acids. These acids are retained in solution in the alkaline
lyes during the distillation of the naphtha in the form of alkaline
naphthenates. Upon adding dilute sulphuric acid to these lyes the
naphthenates are decomposed and the naphthenic acids float to the
surface in an oily layer of characteristic disagreeable odor and varying
from yellow to brown in color[7]. In Russia particularly large
quantities of these acids are employed in the manufacture of soap.
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