Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.Thomssen, Edgar George
Science
Soap-Making Manual: A Practical Handbook on the Raw Materials, Their Manipulation, Analysis and Control in the Modern Soap Plant.
Thomssen, Edgar George
Soap
After the soap has been thoroughly milled it is ready for plodding. A
_plodder_ is so constructed as to take the soap ribbons fed into the
hopper by means of a worm screw and continuously force it under great
pressure through a jacketed cylinder through which cold water circulates
in the rear to compensate the heat produced by friction and hot water at
the front, to soften and polish the soap which passes out in solid form
in bars of any shape and size depending upon the form of the _shaping
plate_ through which it is emitted. The bars run upon a _roller board_,
are cut into the required length by a special _cake cutting table_,
allowed to dry slightly and pressed either automatically or by a foot
power _press_ in any suitable soap _die_. The finished cake is then
ready for wrapping and after due time in stock reaches the consumer.
Besides the various apparatus mentioned above there are many other parts
for the full equipment of a modern soap plant, such as remelters, pumps,
mixers, special tanks, power equipment, etc. As has been stated,
however, practical experience will aid in judging the practicability as
to installation of these. The various methods of powdering soap are,
however, not generally known. Where a coarse powder is to be produced,
such as is used for common washing powders, no great difficulty is
experienced with the well known Blanchard mill. In grinding soap to an
impalpable powder the difficulties increase. The methods adapted in
pulverizing soaps are by means of disintegrators, pebble mills and
chaser mills. The disintegrator grinds by the principle of attrition,
that is, the material is reduced by the particles being caused to beat
against each other at great velocity; a pebble mill crushes the
substance by rubbing it between hard pebbles in a slowly revolving
cylinder; the chaser mill first grinds the material and then floats it
as a very fine powder above a curb of fixed height. The last method is
particularly adapted for the finest of powder (140 mesh and over).
CHAPTER III
Classification of Soap-Making Methods.
In the saponification of fats and oils to form soap through the agency
of caustic alkalis, as has been stated, the sodium or potassium salts of
the mixed fatty acids are formed. Sodium soaps are usually termed hard
soaps, and potassium soaps soft. There are, however, a great many
varieties of soaps the appearance and properties of which depend upon
their method of manufacture and the oils or fats used therein.
The various methods adopted in soap making may be thus classified:
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