The Preparation of Plantation RubberMorgan, Sidney
Science
The Preparation of Plantation Rubber
Morgan, Sidney
Rubber
CARE IN MIXING.--It is essential that the mixture of dilute acid and latex
should be thoroughly intimate. This can only be attained by careful
manipulation, especially in the case of sheet preparation. Where crepe
rubber is to be made it may be permissible to employ a solution stronger
than 1 per cent., but it is not advised. The acid should be poured into
the latex while stirring, and the agitation should continue for such a
period as to ensure thorough mixing in all parts.
It will be appreciated that in the preparation of sheet rubber this period
may not be unduly prolonged, otherwise the latex will have begun to
coagulate before skimming and the placing of the partitions in their
respective slots can be effected. Furthermore, while in the preliminary
treatment for crepe rubber, the formation of enclosed bubbles and surface
froth is immaterial. For sheet preparation it is essential that the
stirring shall be done so carefully as to try to avoid internal bubbles and
to reduce surface froth to a minimum. For crepe-making a perforated board,
with handle attached at right angles to the face of the board, may be used;
but in shallow sheet-coagulating tanks, broad paddles (which may or may not
be perforated) give good results as long as there is a sufficient number
used to cover the area of the tank in reasonable time. Obviously also,
where the area of any tank or compartment is of any appreciable size, the
dilute acid solution should be poured in from various points so as to
obtain a good even distribution. In some cases the acid is distributed from
a sprinkling can, but this is a refinement which experience shows to be
unnecessary. In actual practice, working on a tank measuring 12 ft. by 4
ft., no difficulty is found if coolies pour in acid solution from four
points. The degree of success depends entirely upon experience and
efficient supervision. This remark applies equally to the use of various
devices, such as rakes with broad teeth, used as stirring implements. There
is room for display of ingenuity in this direction, and it is found often
that, while they are used successfully on one estate, they may be condemned
on another.
[Illustration: TWO VIEWS OF DILUTION AND MIXING TANKS.
Below, on the right, coagulating tanks. At the far end strainers. Each
dilution tank is of equal capacity to the corresponding coagulating tank.]
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