The Science of BrickmakingHarris, George Frederick
Science
The Science of Brickmaking
Harris, George Frederick
Brickmaking -- Handbooks, manuals, etc.
Pure clay is, theoretically, composed of this mineral alone, but pure
clay does not exist in Nature, except as a mineralogical curiosity.
What is generally called pure clay is a white, or light-grey plastic
material, composed of kaolin with many other substances to a small
degree, from which it frequently has to, as far as possible,
be separated before being put to its highest uses in porcelain
manufacture. Chemically, pure kaolin may be regarded as a hydrous
silicate of alumina, viz.--silica = 46.3, alumina = 39.8, and water
= 13.9. Under the microscope, in reflected light, it is seen to be
made up of extremely minute, thin, six-sided plates, which are said
(doubtfully) to crystallize in the rhombic system; though, when
regarded with the naked eye, one would not suppose that it possessed
a crystalline structure, as it appears to be an earthy, unctuous
substance. It is commonly mixed with grains and small crystals and
fragments of quartz, which mineral will presently be described. Being
derived from the decomposition of felspars, the microscope reveals
the fact that in addition to the six-sided plates alluded to, a great
deal of opaque matter, as particles of mud, occurs in the substance
universally known as kaolin. It is very difficult to satisfactorily
state what this mud is; micro-chemically, its general character may
be brought out. There is no doubt, however, that in converting the
kaolin into china-ware, these particles are more active than the
minute kaolin crystals in uniting with other substances to form a
species of flux. The subject has been investigated to a very limited
extent, but from the foregoing observations it will be seen that the
proportion of amorphous mud particles to the minute crystals must be
an important factor in determining the nature of the fluxing material,
and of the quantity of this latter to be used. Correlatively, the
fusing point can be determined in the same manner. For, in itself,
kaolin is an infusible mineral, and before it can be made use of for
brickmaking, terra-cotta, or any kindred purpose, it must be rendered
artificially fusible by the addition of a fluxing substance. When,
therefore, we learn that kaolin is being used for these purposes, we
know, if used direct as it comes from the pit, that it must be impure
from a mineralogical standpoint, or that it is being mixed with other
substances. We say that kaolin is infusible (refractory); we mean at
any temperature used in the industrial arts, including brickmaking.
With the recent improvements in the electric furnace, the temperature
generated is so high that practically any mineral substance may be
melted; it is hard to speak of anything being infusible.
Public-domain text, read in full here on John Shaqi.
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