Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The Bergen Hill Tunnels. Paper No. 1154 — John Shaqi
Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The Bergen Hill Tunnels. Paper No. 1154Lavis, F.
History
Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The Bergen Hill Tunnels. Paper No. 1154
Lavis, F.
Civil engineering -- Periodicals; Railroad tunnels -- Design and construction
The new plant had been in use previously in the construction of the
River Tunnels. The air from it was compressed to 40 lb. by low-pressure
machines, one being used all the time and two when necessary. These
machines were built by the Ingersoll-Sergeant Company, the engines being
of the Corliss duplex type, cross-compound steam, with simple duplex air
cylinders, each compressor having a capacity of nearly 4,000 cu. ft.
of free air per min. This air, at 40 lb., was delivered to an
Ingersoll-Sergeant high-pressure machine, having Corliss cross-compound
engines, 14 by 26 by 36-in., with air cylinders of the piston inlet
type, 13¼ by 36-in., which compressed it to 100 lb. The capacity of this
latter machine, taking air at normal pressure, is 920 cu. ft. of free
air per min. working at 85 rev. per min.; by taking the air at 40 lb.,
and working at a somewhat higher speed, this machine alone supplied all
the air used at the Weehawken end (approximately 4,000 ft.) from
December, 1906, to November, 1907, and, with very few exceptions, the
pressure was steadily maintained at from 90 to 100 lb., there being no
break-down of any kind.
At Hackensack the plant taken over by Mr. Bradley consisted of six old
locomotive boilers and four Rand compressors, all of the same type as
those at Weehawken. To this he added two second-hand marine boilers,
each of a stated capacity of about 350 h.p., and two more Rand
compressors of the same type and capacity as the others, making the
total theoretical steam power available approximately 1,450 h.p., with a
compressor capacity of approximately 7,500 cu. ft. of free air per min.,
equal to about 1,500 h.p., allowing for 15% of loss.
Nowhere near the theoretical steam power was ever developed from the
boilers. The tubes of the old locomotive boilers were filled with mud in
many cases, and were always leaking. The marine boilers were not
properly installed to give the best results, and it was seldom possible
to work more than four compressors at once, or to keep the air pressure
at the power-house much greater than from 70 to 80 lb. at any time.
This plant had been built by the Shields Company on the meadows
alongside the Erie and New York, Susquehanna and Western Railroads, and
the foundations were not made sufficiently strong to resist the effect
of the vibration caused by the passing trains. It was impossible to keep
the steam connections tight, and there was not only the loss of steam
due to leaky joints, but positive danger of one of the main steam lines
breaking entirely. After attempting to operate this plant for nearly 5
months, Mr. Bradley determined to abandon the site and the boilers, and
build a new plant, farther back from the railroad, on solid ground, in
such a position that a spur track could be built to a coal trestle in
front of the boilers.
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