Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The Bergen Hill Tunnels. Paper No. 1154Lavis, F.
History
Transactions of the American Society of Civil Engineers, vol. LXVIII, Sept. 1910: The Bergen Hill Tunnels. Paper No. 1154
Lavis, F.
Civil engineering -- Periodicals; Railroad tunnels -- Design and construction
Wooden rods were used at first, but proved entirely too light, as the
mandrels used were a close fit, and it required considerable effort to
push them through 400 ft. of conduit. Iron pipe with ordinary couplings
was next tried, but the couplings broke quite often, as the threads
became worn in uncoupling the sections to move the rods from one line to
another, and the break was generally inside a duct line. The long
couplings were finally adopted, and a set of rods was put in each line,
that is, six sets in all, so that when coupled up they remained in the
line until it was finished. The expense of the extra quantity of pipe
thus required was more than offset by the decreased labor cost.
It was thought necessary at first to run a cutter, Fig. 15, _E_, through
the conduits ahead of the final rodding mandrel, but this was soon found
to be unnecessary except in a very few instances, and, after a short
experience, the cutter was only used at places where an obstruction was
encountered by the mandrel.
At such times as the pipe became uncoupled inside the duct line, the
part remaining inside was recovered by the use of the tool shown at _D_,
Fig. 15, called a “weasel.” In two instances, the mandrel became stuck
in such a manner that the duct line had to be cut into in order to take
it out.
The best day’s work of the rodding gang (1 foreman and 4 men) was 20,400
duct ft. of the 4-way conduit in the telegraph and telephone line, and
19,200 duct ft. of single conduit on the low-tension line, an average
day’s work under ordinary conditions being about 10,000 duct ft. The
cost, including labor, material, and all tools, for rodding for the
whole work was slightly less than 0.2 cent per duct ft. The average cost
of the single conduit was about 0.25 cents per ft., and of the 4-way,
0.15 cents per ft. About 10% of the conduit lines were rodded twice,
owing to partial sections having been rodded once before completion. The
best continuous work on rodding was done between October 22d and 29th,
1908, when in 7 working days, 105,600 duct ft. were rodded, an average
of a little more than 15,000 ft. per day.
_Bench-walls._--The original design for the tunnels provided for the
construction of a brick arch above a point 22° above the springing line,
that is, the part above the side-walls (Fig. 10). It was thought
desirable, therefore, in designing the bench-wall forms, to provide for
placing the concrete in the side-walls and bench-walls at one operation.
These forms, as first designed, are shown by Fig. 2, Plate XXV, and the
details in Fig. 16, _A_ and _A’_; they were built of steel, the facing
plates being 5/16 in. thick, in pieces 4 ft. 6 in. wide, and in length
about 6 in. more than the height of the bench-wall.
Public-domain text, read in full here on John Shaqi.
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